Process Reactors
Details & Specs. for Process Reactors
COMES provides state of the art critical and long lead process equipment such as chemical reactors, used in oil, gas, and power plant industries.
Petrochemical reactors are responsible for most industrial chemical production, with extremely high-volume examples including sulfuric acid, ammonia, methanol, reformate/BTEX (benzene, toluene, ethylbenzene and xylene), and fluid catalytic cracking.
Planning and manufacturing of process reactors are designed based on parameters such as operation pressure, operation thermal temperature, used steel, size, workshop facilities, environmental effects, climatic conditions, lifetime; as below described:
- planning standards of reactors such as ASME is related to thickness and raw material authorized stress, welding facilities; primary calculations are performed by use of current related planning resources and software;
- thermal temperature is also too important and has a direct effect with authorized body stress and suggested thickness for the reactors;
- material for reactors may be carbon steel, low alloy steel with special cladding or high alloy steel; choosing the material is based on ASME, ASTM, BS, and or DIN regarding authorized stress, operation thermal temperature, extruding and welding capabilities;
- reactor size, which is directly in relation with its diameter and height, normally is assigned according the vessel process and the entering factor in calculating some parameters specially the main body thickness;
- environmental parameters (such as wind, earthquake) are considered as additional loads (vertical and horizontal) to vessel in different conditions;
- all manufacturing procedures such as choosing material, cutting, mechanical tests, rolling, welding, fabrication, and assembling will be controlled by Quality Control and 3rd party inspectors.
Technical Data:
Diameter:
max. Ø 6,000 mm.
Length:
50,000 mm./section
Shell Thickness:
max. 140 mm.
Temperature:
min./max.: -40° / 600°C
Pressure:
max. 450 bar
Weight:
max. 250 tons
MATERIALS:
Carbon Steel, Carbon Steel Alloy, Stainless Steel, Clad Steel (Monel), Duplex, Super Duplex, Cu-Ni Alloy, Cladded materials etc.
Quality, Safety & Environmental Protection
ISCIR
ISO #9001, #14001, #45001
EN 1090-2
ASME #U, #U2, #S Stamps,
PED 2014/68/EU
CNCAN NMC-07 for manufacturing activity class 3, CNCAN 23-023
