Design Engineering
- PV Elite 2018;
- Nozzle Pro;
- San’t Ambrogio NextGen 2018;
- SOLID WORKS Simulation Professional 2015;
- ZWCAD 2014
Cutting
- Cutting machine 1 head oxy, 1 head plasma bevel 5 axes (max. thk. for SS 120 mm., for CS 300 mm, L= 12.2 m., l=2.2 m.)
- Oxy fuel cutting (max. thickness: 120 mm.)
- Plasma cutting (max. thickness: 55 mm.)
- Mechanical cutting
- Guillotine cutting
Chamfering
- Plate chamfering machine (thickness 80 mm., max. length 6 m.)
- Mobile chamfering machine type CHP-12 ( thickness 12 mm., angle: 30 and 45°, unlimited length)
- Mobile chamfering machine type CHP-21G (thickness 55 mm., angle: 22 and 55°, unlimited length)
Bending
- Plate bending machine type SERTOM (thickness 63 mm.)
- Plate bending machine (thickness: 4-25 mm.)
Mechanical Processing
- Processing of spare parts on lathe, diameter up to 1500 mm and length up to 5000 mm.
- Processing of spare parts on round lathe diameter up to 4000 mm and height up to 2500 mm.
- Processing on horizontal and vertical milling machines
- Processing on coordinate drilling machine
- Processing of spare parts on portable milling machine type FLP, length up to 5000 mm., width up to 1600 mm. and height up to 1200 mm.
- Processing on radial drilling machines.
- Plate bending on ABKANT, max. thickness 20 mm.
- Pipe bending, different rays and angles, diameter in between 16-60 mm.
- Mandrel tube bending using electric or pneumatic equipment, with control points and preset timing, diameter in between 12- 101 mm. and thickness in between 1,5- 4,6 mm.
Welding
- MMA (SMAW) manual welding with electric arc;
- TIG (GTAW) manual welding in inert gas environment;
- GTAW automatic orbital welding in pipe tube plate;
- SAF (SAW) submerged welding;
- MIG – MAG (FCAW) wire welding in active and inert gas environment.
Heat Treatment
- Post welding heat treatment in flame furnace (6 diesel burners – size inside 12000 x 5000 x 3750 mm.)
- INDUCAL equipment (medium frequency induction 2800 Hz)
- Electric resistance furnace (600 x 1200 mm.)
- Fulminate (300 x 600 x 250 mm.)
Blasting
- Free blasting with metal beads, grid or electro-corundum.
Anticorrosive Protection
- Paint and primer using AIRLESS equipment
- Pickling and passivation
Destructive and Non-destructive Control
DESTRUCTIVE CONTROL
NO. | TEST | EQUIPMENT | METHOD |
1 | Mechanical testing: traction, stretching, bending, metal shearing and welding. | Traction machine JINAN WDW- 400KN with extensometer and wave heating max 8000C | SR EN ISO 6892-1,2
SR EN ISO 4136 ISO-5173 ASME |
2 | Impact testing at ambient and negative temperature, max -600C | Pendulum block type JBW-300C with cooling chamber type DWC-60 | SR EN ISO 9016
ASME |
3 | Spectral analysis | Portable tester type Genius 5000 XRF | |
4 | Microstructure and macrostructure | Metallographic microscope type XJL 20+MAT PLUS (100x) | SR EN 1321
SR EN ISO 5817 |
5 | Ferrite analysis | Portable ferritemeter type FMP-30 | SR EN ISO 8249 |
6 | Hardness testing HB; HV; HRC; HRB | Digital Hardness testing Leeb type HYT400 | SR EN ISO 9015-1 |
NON-DESTRUCTIVE CONTROL
NO. | TEST | EQUIPMENT | METHOD |
1 | Welding examination with penetrant radiation | X-ray Generator
ERESCO 65 MF 4 ERESCO 52 MF 4 ERESCO 32 MF 4 |
SR EN ISO 17636-1
SR EN ISO 10675-1 |
2 | Examination with penetrant liquid |
MR-CHIMIE |
SR EN ISO 3452-1
SR EN ISO 23277 |
3 | Examination with magnetic particle | Jug magnetic C.A 220 PARKER | SR EN ISO 17638
SR EN ISO 23278 |
4 | Thickness examination with ultrasounds | USM 35
PHASOR XS 16/64 |
SR EN 14127 |
5 | Plate ultrasonic examination | USM 35
PHASOR XS 16/64 |
SR EN 10160 |
6 | Welding ultrasonic examination | USM 35
PHASOR XS 16/64 |
SR EN ISO 17640
SR EN ISO 11666 |