Capability

Design Engineering

  • PV Elite 2018;
  • Nozzle Pro;
  • San’t Ambrogio NextGen 2018;
  • SOLID WORKS Simulation Professional 2015;
  • ZWCAD 2014

Cutting

  • Cutting machine 1 head oxy, 1 head plasma bevel 5 axes (max. thk. for SS 120 mm., for CS 300 mm, L= 12.2 m., l=2.2 m.)
  • Oxy fuel cutting (max. thickness: 120 mm.)
  • Plasma cutting (max. thickness: 55 mm.)
  • Mechanical cutting
  • Guillotine cutting

Chamfering

  • Plate chamfering machine (thickness 80 mm., max. length 6 m.)
  • Mobile chamfering machine type CHP-12 ( thickness 12 mm., angle: 30 and 45°, unlimited length)
  • Mobile chamfering machine type CHP-21G (thickness 55 mm., angle: 22 and 55°, unlimited length)

Bending

  • Plate bending machine type SERTOM  (thickness 63 mm.)
  • Plate bending machine (thickness: 4-25 mm.)

Mechanical Processing

  • Processing of spare parts on lathe, diameter up to 1500 mm and length up to 5000 mm.
  • Processing of spare parts on round lathe diameter up to 4000 mm and height up to 2500 mm.
  • Processing on horizontal and vertical milling machines
  • Processing on coordinate drilling machine
  • Processing of spare parts on portable milling machine type FLP, length up to 5000 mm., width up to 1600 mm. and height up to 1200 mm.
  • Processing on radial drilling machines.
  • Plate bending on ABKANT, max. thickness 20 mm.
  • Pipe bending, different rays and angles, diameter in between 16-60 mm.
  • Mandrel tube bending using electric or pneumatic equipment, with control points and preset timing, diameter in between 12- 101 mm. and thickness in between 1,5- 4,6 mm.

Welding

  • MMA (SMAW) manual welding with electric arc;
  • TIG (GTAW) manual welding in inert gas environment;
  • GTAW automatic orbital welding in pipe tube plate;
  • SAF (SAW) submerged welding;
  • MIG – MAG (FCAW) wire welding in active and inert gas environment.

Heat Treatment

  • Post welding heat treatment in flame furnace (6 diesel burners – size inside 12000 x 5000 x 3750 mm.)
  • INDUCAL equipment (medium frequency induction 2800 Hz)
  • Electric resistance furnace (600 x 1200 mm.)
  • Fulminate (300 x 600 x 250 mm.)

Blasting

  • Free blasting with metal beads, grid or electro-corundum.

Anticorrosive Protection

  • Paint and primer using AIRLESS equipment
  • Pickling and passivation

Destructive and Non-destructive Control

DESTRUCTIVE CONTROL 

NO. TEST EQUIPMENT METHOD
1 Mechanical testing: traction, stretching, bending, metal shearing and welding. Traction machine JINAN WDW- 400KN with extensometer and wave heating max 8000C SR EN ISO 6892-1,2

SR EN ISO 4136

ISO-5173

ASME

2 Impact testing at ambient and negative temperature, max -600C Pendulum block type JBW-300C with cooling chamber type DWC-60 SR EN ISO 9016

ASME

3 Spectral analysis Portable tester type Genius 5000 XRF
4 Microstructure and macrostructure Metallographic microscope type XJL 20+MAT PLUS (100x) SR EN 1321

SR EN ISO 5817

5 Ferrite analysis Portable ferritemeter type FMP-30 SR EN ISO 8249
6 Hardness testing HB; HV; HRC; HRB Digital Hardness testing Leeb type HYT400 SR EN ISO 9015-1

 

NON-DESTRUCTIVE CONTROL 

NO.  TEST EQUIPMENT METHOD
1 Welding examination with penetrant radiation X-ray Generator

ERESCO 65 MF 4

ERESCO 52 MF 4

ERESCO  32 MF 4

SR EN ISO 17636-1

SR EN ISO 10675-1

2 Examination with penetrant liquid  

MR-CHIMIE

SR EN ISO 3452-1

SR EN ISO 23277

3 Examination with magnetic particle Jug magnetic C.A  220  PARKER SR EN ISO 17638

SR EN ISO 23278

4 Thickness examination with ultrasounds USM 35

PHASOR  XS 16/64

SR EN 14127
5 Plate ultrasonic examination USM 35

PHASOR  XS 16/64

SR EN 10160
6 Welding ultrasonic examination USM 35

PHASOR  XS 16/64

SR EN ISO 17640

SR EN ISO 11666